SIZESCAN FOD

Foreign objects and contaminants can damage crushers, mills, belts and downstream equipment, causing unplanned downtime and maintenance cost. SizeScan FOD continuously monitors conveyed materials using camera vision and machine learning, providing real-time detection and alerting so operators can act before damage occurs.

Key Benefits

Eliminate reliance on manual inspections

Reduce unplanned downtime and maintenance costs

Detect foreign objects and contaminants before equipment damage occurs

Enable data driven operational decisions

Support product quality and specification compliance

Proven Performance

The SIZESCAN FOD is designed for mining, minerals, recycling and bulk material handling applications

Continuous operation in demanding industrial environments

Non contact measurement with no interference to material flow

Consistent performance across a wide range of conveyed materials

Supported by a global service and support network

Technology

SizeScan FOD uses advanced camera vision technology and proprietary machine learning algorithms to detect foreign objects, contaminants and anomalies within the conveyed material stream. The system provides real-time alerts, live video, heatmap overlays and historical event review.

Applications

Typical applications include:

  • Foreign object detection 
  • Contaminant detection 
  • Equipment damage prevention 
  • Grinding circuit protection 
  • Product quality monitoring 
  • Empty belt detection 
  • Process optimisation 

Role in Process Control

The SIZESCAN FOD operates as part of a broader measurement and control strategy within industrial operations.

It enables:

  • Early detection of foreign objects and contaminants
  • Protection of crushers, mills and downstream equipment
  • Continuous monitoring of conveyed material streams
  • Improved product quality management
  • Continuous decision support for operators managing process variability

Unique Capabilities

  • Advanced machine learning and artificial intelligence detection algorithms
  • Real time anomaly detection and alerting
  • Live video feed with heatmap overlays
  • Historical detection logs and event review
  • Anomaly scoring and trend analysis
  • Standalone operation or integration with other Scantech analysers
  • Web based interface and reporting tools
  • Automatic compensation for camera position and vibration

Integration Options

GEOSCAN GOLD

Precious Metal Applications

GEOSCAN-C

Cement Applications

GEOSCAN-M

Mineral Applications

GEOSCAN-R

Recycling Applications

GEOSCAN-S

Steel Applications

GEOSCAN-Y

Slurry Applications

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