BLENDSCAN CEMENT

Raw material chemistry data has the greatest value when it is used to control blending and proportioning. BLENDSCAN Cement uses GEOSCAN-C analyser data to optimise stockpile building and raw mill feed preparation, helping cement plants reduce raw mix variation, lower corrective material demand and improve kiln feed consistency.

Key Benefits

Minimise variations in raw mix and stockpile quality

Improve kiln feed consistency

Increase production and process stability

Reduce corrective material consumption

Lower raw material and operating costs

Enable data driven process optimisation

Proven Performance

Designed specifically for cement manufacturing operations

Integrates directly with GEOSCAN-C elemental analysers

Suitable for stockpile management and raw mill control

Flexible configuration to suit site specific requirements

Supported by a global service and support network

Technology

BLENDSCAN Cement uses Scantech optimisation and constraint control algorithms to adjust raw material proportions based on GEOSCAN-C analyser measurements. The system evaluates material quality, feeder proportions and process constraints to provide control actions for raw mix and stockpile optimisation.

Applications

Typical applications include:

  • Raw material pre blending stockpiles
  • Longitudinal and circular stockpile management
  • Raw mill proportioning control
  • Corrective additive control
  • Quarry material management
  • Cement quality optimisation

Role in Process Control

The BLENDSCAN Cement operates as part of a broader measurement and control strategy within cement manufacturing operations.

It enables:

  • Feed forward control of raw mill feed composition
  • Feedback control of stockpile quality
  • Continuous optimisation of raw mix chemistry
  • Improved process stability and product quality
  • Continuous decision support for plant operators

Unique Capabilities

  • Available as BLENDSCAN PILE ONLINE, PILE OFFLINE and MILL
  • Automatic adjustment of feeder proportions
  • Optimises LSF, SR, AR and oxide targets
  • Proprietary constraint handling and optimisation algorithms
  • Input material compositions can vary without requiring precise modelling
  • User friendly HMI with trends, alarms and reporting
  • Customisable PLC and plant interface communications
  • Automatic electronic reporting and data archiving

Integration Options

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